ISO 10218: Ensuring Safety in Industrial Robotics

Chapters

Chapter 13: ISO 10218: Ensuring Safety in Industrial Robotics

Chapters

ISO 10218: Ensuring Safety in Industrial Robotics

Recent introductions of Industrial automation have transformed the industrial manufacturing space, which has increased accuracy and efficiency. However, worker safety must be the first priority as robotics is incorporated increasingly into industrial operations. The globally accepted safety standard that regulates the design, application, and usage of industrial robots is ISO 10218. To ensure safe and effective operations, manufacturers, engineers, and compliance officers must deeply understand and follow this standard.

What is ISO 10218?

A diagram of a pencil which visually shows the elements that make up robotic safety: safe automation, compliance, workflow integration, worker protection, and system design - all elements which make up IEC 10218.

What is International Organization for Standardization (ISO) 10218 and why is it important for industrial robotics?  

ISO created the industrial robot’s safety standard ISO 10218. It’s broken down into two sections:

  • The safety specifications for industrial robot design and construction are the main focus of ISO 10218-1.
  • The safe integration and use of industrial robots in automated systems is covered by ISO 10218-2.

By ensuring compliance with international safety standards, these guidelines assist in reducing the dangers connected with the increasing world of robot operations.

Key Safety Requirements Under ISO 10218

1. Risk Assessment and Mitigation

Industrial manufacturing orgs must conduct thorough risk assessments to identify potential hazards in design and functionality for robotics. ISO 10218 provides guidelines for implementing protective measures such as emergency stop functions, safety-rated soft limits, and collision detection, just to name a few.

2. Protective Measures and Safeguarding

The standard mandates the use of protective enclosures, barriers, and interlock systems (among other provisions) to prevent unintended or negative human-robot interactions. Advanced technologies, e.g., laser scanners and safety-rated sensors, enhance compliance with these requirements.

3. Collaborative Robot (AKA Cobot) Safety

With the rise of collaborative robots (referred to sometimes as cobots), the safety standard includes provisions for safe human-robot interaction. These include power and force limitations, speed monitoring, and hand-guided control mechanisms to minimize injury risks, among a list of others.

4. Integration and Installation Compliance

Part of ISO 10218-2 details a lot of guidelines around proper installation and integration of robots into industrial environments.

This includes:

  • Ensuring safe robot programming and control systems
  • Implementing functional safety measures
  • Conducting periodic safety inspections and maintenance

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Is compliance with ISO 10218 mandatory?

Yes, and no. Some, but not all, countries require that robots comply with ISO 10218-1 or the equivalent national standard.

So, if not mandatory, why are the worlds’ leading organizations choosing to comply with ISO 10218?

1. Regulatory Compliance and Legal Requirements

Adhering to ISO 10218 helps manufacturers comply with regional and international regulations, such as ISO 12100 (general safety principles) and ISO 13849 (safety-related control systems). Non-compliance can lead to legal liabilities, fines, or operational shutdowns.

2. Enhanced Workplace Safety

Implementing ISO 10218 standards minimizes the risk of workplace accidents and injuries. This fosters a safer work environment and enhances productivity by reducing downtime caused by safety incidents.

3. Improved Marketability and Customer Trust

Compliance with ISO 10218 demonstrates a company’s commitment to safety and quality, making their robotic solutions more attractive to global markets.

Conclusion

As industrial robotics continue to evolve, ISO 10218 remains a cornerstone of robotic safety. By adhering to its guidelines, manufacturers can ensure safe automation, protect workers, and maintain compliance with international safety regulations. Whether designing new robotic systems or integrating them into existing workflows, understanding and implementing ISO 10218 is essential for achieving a safer, more efficient industrial environment.

Note: This article was drafted with the aid of AI. Additional content, edits for accuracy, and industry expertise by McKenzie Ingram and Andrei Rizescu.

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DEFINITION OF ISO 10218:

ISO 10218 is an industrial robot safety standard with two parts: ISO 10218-1 covers design and construction, while ISO 10218-2 focuses on safe integration and use.

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